ACS Plumbing Product BP Bedienungsanleitung

1000 Series Granulators 10 x 12 and 10 x 18 Models Models Covered: GP, BP, 1000X, MTG Part Number: MAN-CA025490 Bulletin Number: GRN1-635

1000 Series Granulators Chapter 1: Safety 10 of 45 1-2 General Safety Regulations This machine uses knives for the performance of its intended use.

1000 Series Granulators Chapter 1: Safety 11 of 45 ! LEARN AND OBEY your company’s safety policy regarding granulating equipment. ! MOVING OR LIFT

1000 Series Granulators Chapter 1: Safety 12 of 45 ! ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the granulator before performing an

1000 Series Granulators Chapter 1: Safety 13 of 45 4. Based on the characteristics of the material being processed, consider the use of fire suppre

1000 Series Granulators Chapter 2: Functional Description 14 of 45 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual

1000 Series Granulators Chapter 2: Functional Description 15 of 45 2-3 Typical Features and Components Hopper The hopper is an upright enclosure bo

1000 Series Granulators Chapter 2: Functional Description 16 of 45 2-4 Safety Features Safety Switches Safety switches at all access covers are wir

1000 Series Granulators Chapter 2: Functional Description 17 of 45 Figure 2: Noise Test Specifications Model Motor Power Impeller Speed Production

1000 Series Granulators Chapter 3: Installation 18 of 45 Chapter 3: Installation 3-1 Uncrating the Equipment The complete granulator is skidded fo

1000 Series Granulators Chapter 3: Installation 19 of 45 3-3 Electrical Connections Check serial tag voltage/amperage requirements and make sure yo

1000 Series Granulators ii Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _____

1000 Series Granulators Chapter 3: Installation 20 of 45 3-4 Accessing the Cutting Chamber You will need to access the cutting chamber before initi

1000 Series Granulators Chapter 3: Installation 21 of 45 3-6 Initial Start-up This machine has been run under power and tested at the factory prio

1000 Series Granulators Chapter 4: Operation 22 of 45 Chapter 4: Operation 4-1 Start-up Before starting the machine, check that the rotor rotates

1000 Series Granulators Chapter 4: Operation 23 of 45 4-4 Shut-down Use the following procedure to properly and safely shut down the machine: 1. S

1000 Series Granulators Chapter 5: Maintenance 24 of 45 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Check Frequency Knife clearan

1000 Series Granulators Chapter 5: Maintenance 25 of 45 5-3 Replacing and Adjusting the Knives During use, the clearance between the rotor knives a

1000 Series Granulators Chapter 5: Maintenance 26 of 45 Bed Knives We recommend that the same screws and washers be re-used only when the bed knives

1000 Series Granulators Chapter 5: Maintenance 27 of 45 5-4 Sharpening the Knives Under normal operating use, the cutting edge of the knives will e

1000 Series Granulators Chapter 5: Maintenance 28 of 45 5-5 Adjusting Belt Tension For continuous reliable operation of the granulator, it is impor

1000 Series Granulators Chapter 5: Maintenance 29 of 45 7. In no case should the belts be over tensioned, as this can significantly redu

1000 Series Granulators iii Shipping Info Unpacking and Inspection You should inspect your granulator for possible shipping damage. Thoroughly chec

1000 Series Granulators Chapter 6: Troubleshooting 30 of 45 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be

1000 Series Granulators Chapter 6: Troubleshooting 31 of 45 6-3 Processing Faults Problem Possible Cause Possible Remedy Stalling Overfeeding Reduc

1000 Series Granulators Chapter 6: Troubleshooting 32 of 45 6-4 Mechanical Faults Problem Possible Cause Possible Remedy Bearing overheating Exces

1000 Series Granulators Chapter 7: Appendix 33 of 45 Chapter 7: Appendix 7-1 Technical Specifications Features Model Throat Size Cutting Circle D

1000 Series Granulators Chapter 7: Appendix 34 of 45 Dimensions MODEL A B C D 1012 12 1/4 (311 mm) 29 7/8 (759 mm) 27 (686 mm) 30 (762 mm) 1018 1

1000 Series Granulators Chapter 7: Appendix 35 of 45 7-2 Parts Breakdown Cutting Chamber

1000 Series Granulators Chapter 7: Appendix 36 of 45 Table 1: Cutting Chamber Parts Breakdown Ref. # Description 1012 Quantity 1018 Quantity 1 Beari

1000 Series Granulators Chapter 7: Appendix 37 of 45 Basis and Protection Kit

1000 Series Granulators Chapter 7: Appendix 38 of 45 Table 2: Basis and Protection Kit Ref. # Description 1012 Quantity 1018 Quantity 1 LH Shoulder

1000 Series Granulators Chapter 7: Appendix 39 of 45

1000 Series Granulators iv Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping departm

1000 Series Granulators Chapter 7: Appendix 40 of 45 Table 3: Silenced Hopper Kit Ref. # Description 1012 Quantity 1018 Quantity 1 Upper guard of p

1000 Series Granulators Chapter 7: Appendix 41 of 45 Silenced Protections Kit

1000 Series Granulators Chapter 7: Appendix 42 of 45 Table 4: Silenced Protections Kit Ref. # Description 1012 Quantity 1018 Quantity 1 Square for

1000 Series Granulators Chapter 7: Appendix 43 of 45 7-3 Typical Wiring Diagram

1000 Series Granulators Chapter 7: Appendix 44 of 45 7-4 Technical AssistanceParts and Service Department The ACS Customer Service Group will

1000 Series Granulators Chapter 7: Appendix 45 of 45

1000 Series Granulators v Table of Contents CHAPTER 1:! SAFETY ... 7!1-1! How to Use T

1000 Series Granulators vi 5-5! Adjusting Belt Tension ...

1000 Series Granulators Chapter 1: Safety 7 of 45 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for instal

1000 Series Granulators Chapter 1: Safety 8 of 45 Figure 1: Safety Tags and warning features Hazard Alert Symbol Description/Explanation Preventati

1000 Series Granulators Chapter 1: Safety 9 of 45 Mandatory Symbol Description/Explanation Read Operators Manual. This equipment must be operated